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Toscotec launches new concept machine for a more sustainable structured tissue

Toscotec launches new concept machine for a more sustainable structured tissue.

Toscotec launches INGENIA, a new concept tissue machine to provide premium high quality structured tissue paper. The high quality generated by INGENIA line is considerably greater than textured tissue and near Through Air Drying (TAD) produced paper, however utilizing 35% much less power.

With INGENIA Toscotec responds to the problem of at the moment’s paper market calling for premium high quality tissue obtained with decrease power use and decrease capital funding than TAD traces. INGENIA’s concept relies on consolidated applied sciences for premium tissue, constructing on huge inner know-how of Toscotec’s and Voith’s R&D, and subject information validation on TAD and structured paper programs.

Paolo Raffaelli, Toscotec Chief Technology Officer, says: “The key issue for power discount in comparison with TAD, is that INGENIA achieves considerably greater dryness via non-thermal dewatering on a structured moulding cloth. With TAD, the thermal drying begins from 24-26%, whereas INGENIA achieves a a lot greater dryness stage with out utilizing scorching air or steam. This maintains the premium high quality obtained via rush switch and structured moulding cloth, however makes use of a lot much less power.”

Ultra-premium tissue high quality 
Through non-compressive water removing applied sciences and environment friendly fiber moulding, INGENIA produces a lot greater tissue high quality properties than different applied sciences for textured or standard DCT tissue. These properties embrace bulk, softness, stretch, and absorbency, which enhance the tactile “hand” really feel and the ultimate paper traits that compete with premium segments for bathroom, facial and towel tissue grades. The particular sample of the structured cloth and the usage of a calender can additional improve the standard of finish merchandise.

Energy Efficiency via Process Innovation
The strategy of this new concept machine begins with a dilution profiling layered TT Headbox-ML working on a twin-wire forming part. Like TAD machines, INGENIA operates wire rush switch at low consistency, however its key functionality is an enhanced vacuum de-watering system with out urgent the paper net, which ensures that dryness is drastically elevated whereas fibers are being supported in the identical form as they initially shaped when absolutely water saturated.

At the top of the moist part, TT NextPress shoe press makes use of low loading stress to softly stabilize the online dryness content material and switch the paper to the drying part with out bulk compression. The mixed motion of a third-generation design TT SYD Steel Yankee Dryer and high-efficiency TT Hood achieves the ultimate desired dryness.

The course of is accomplished by dry creping, sheet stabilization built-in with mud removing, and precision winding utilizing an electro-mechanical TT BulkyReel fitted with a Center Wind Assist on the first and the secondary arms. The Center Wind Assist absolutely preserves bulk by lowering the nip stress in opposition to the reel drum throughout the winding course of.

Flexible Configuration 
The new INGENIA provides prime flexibility, as it may well simply swing from the manufacturing of premium high quality structured tissue to traditional DCT. When in standard mode, INGENIA delivers prime machine pace and manufacturing capability.

INGENIA options widths as much as 6 m, a manufacturing capability from 100 to 250 tpd, and working speeds as much as 1,500 m/min in structured tissue mode or 2,000 m/min in standard mode, relying on machine dimension and buyer necessities.

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