It is the brand new modular line of digital ending based mostly on the “FUTURA by Prati” DIGIFASTone know-how, With laser die slicing items and customised digital ending teams resembling tactile results and textures, decorations and textures as much as 130 μm, Braille and Marburg Medium printing for pharmaceutical merchandise. A really excessive efficiency line, for the brand new era of label ending options in keeping with the necessities of Industry 4.0.
The new high-performance PRATI digital ending line, DIGIFASTone, is totally modular and out there in S-D or D-S configurations, now additionally permits the set up of laser die-cutting and digital ending items relying on the wants. They are strains based mostly on the “FUTURA by Prati” know-how that defines the usual of the brand new era of ending options in keeping with the wants of trade 4.0. In this text we describe its options and spotlight its benefits for the converter.
Ultra-fast job supply occasions and on-the-fly job change with speeds as much as 100 m / min, via automated Barcode / QR-Code studying, are among the many most evident benefits of DIGIFASTone laser die-cutting, based mostly on a know-how that responds to the just-in-time query.
Added to that is the potential for a wholly digital ending due to DOD LED / UV print heads. With a pace of fifty m / min the potential for selective UV coating even at excessive thickness. In addition, the whole model is already out there with the applying of foil for a wholly digital “chilly gold” and “scorching gold” impact.
Contrary to what one may suppose, this printing method permits a restricted funding and reduces processing prices. With this new know-how from PRATI, slender internet label and packaging converters can subsequently get hold of digital ending, with the potential for creating prime quality ennobled merchandise even in brief runs. DIGIFASTone is well managed by a single operator. This is because of excellent ergonomics and a excessive degree of automation.
The DIGIFASTone line intimately
The limitless and fast improve potentialities will let you shield the preliminary funding and adapt to any market context due to the fundamental know-how “FUTURA by Prati” for ending options in keeping with the wants of the brand new era 4.0 trade.
The technological innovation developed positively improves the lifetime of the converters: it simplifies the work of the operators and will increase their security; it additionally will increase the margins for the entrepreneur and whats extra it gives the model an ideal product.
The renewed DIGIFASTone ending line stands out for its precision and modularity and is appreciated for its pace, versatility and ergonomics.
Conceived with a excessive degree of automation and intuitive controls, DIGIFASTone, in it’s primary configuration, can print, die-cut, strip, rely, slit and rewind whereas having the ability to improve with extra items for extra superior operations.
In S-D or D-S configurations, it will probably deal with all kinds of supplies: self-adhesive, clear-on-clear labels (together with AD-MDO and UPM PP30), wrap-around labels, shrink sleeves, plastic movies, unsupported paper and plastic supplies , in a spread of thicknesses from 12 to 350 microns.
Built with an open platform and in line in Industry 4.0 mode, DIGIFASTone generates a really small quantity of waste materials, considerably reduces set-up occasions and boasts a register accuracy of 0.15 mm, even reaching 100 m / min within the configuration with laser die slicing. All these pluses exceed present requirements and make DIGIFASTone the best funding even for restricted editions.
Accessories and ending processes
DIGIFASTone is out there with numerous equipment to have the ability to carry out a variety of ending:
- buffer for connection to a digital printing machine;
- each rotary and semi-rotary flexographic unit for whole and spot coating;
- printing and digital ending;
- chilly foiling;
- rotary and semi-rotary die-cutting in register on pre printed materials; laser die-cutting;
- scorching foiling and embossing;
- digital display screen printing;
- management module for 100% inspection of print high quality;
- longitudinal slicing programs with guide and automated blade positioning;
- single, double and turret rewinding.
The digital ending unit, important for acquiring excessive ranges of productiveness, will be constructed with a single print head, for ink thicknesses as much as 250 microns at a pace of 25 m / min, or with a double print head, for thicknesses as much as 280. microns at a pace of fifty m / min.
These are its many benefits:
- deposit pace increased than 320 m / min
- tactile results and textures, with out the necessity for embossing plates or thick helps
- decorations and textures as much as 130 μm with Xaar 2002 GS12 HL
- One-step Braille printing
- Marburg Medium font for pharmaceutical merchandise
- line pace as much as 50 m / min from 2 Xaar 2002 GS12 HL heads in collection.
Laser die slicing
The DIGIFASTone Laser module is ready to course of your complete workflow utterly digitally from the PDF file to the cargo, guaranteeing a singular workflow for a very digital mannequin: web-to-labeling, web-to-sticker, web- to-packaging.
Among the benefits of utilizing DIGIFASTone Prati with the optionally available Laser is the ultra-fast supply occasions and excessive productiveness due to a job change via automated Barcode / QR-Code studying. In addition, the laser can course of detailed die-cut shapes, with none contact with the substrates, works on sturdy adhesives and doesn’t harm the liner and has no limits within the size of the label. And, above all, laser die-cutting ensures a totally digital workflow from design to supply, for an especially environment friendly and actually digital enterprise mannequin: from the online to labeling and from the online to packaging.