The Papresa Paper Mill in northern Spain produces newsprint paper and packaging paper from recycled paper. Mainly supplying newspaper publishers, along with different business printing, Papresa’s manufacturing capability of 375,000 tons of paper is delivered by three paper machines and two de-inking crops. Following the agency’s current acquisition by Quantum Group, and as a part of the brand new proprietor’s industrial diversification plan – a response to the worldwide decline in newsprint – the mill will now be producing new merchandise akin to cardboard packaging paper. This technique responds to the rising demand for packaging because of the expansion in e-commerce. This new plan will safe the future of the mill, the eighth-largest paper producer in Spain, and its 243 workers.
Successful implementation of the brand new technique was going to depend on the usage of know-how to automate processes and facilitate simpler forward-planning and resolution making. Most of the planning and trim processes had been being carried out manually utilizing Microsoft Excel, and, whereas this method had been passable for the manufacturing of a spread of newspaper print reels, the agency was about to put money into each new and present tools and wished to maximise productiveness.
The funding in new tools would come with rising manufacturing capabilities with a full rebuild of 1 paper machine scheduled for spring 2022, and a brand new OCC Plant to cowl the necessities of uncooked materials by the manufacturing enhance. To accommodate the time frame when this machine was unavailable, and prematurely of the completion of the rebuilding work, the manufacturing unit wanted to discover methods to function extra effectively prematurely of labor beginning. Building automation to the planning processes was seen as a possible resolution that will additionally give you the option to enhance the visibility of future planning selections.
Papresa’s USP is its capacity to keep a versatile manufacturing technique to meet buyer supply dates. This meant that the answer wanted to give you the option to measure manufacturing and change over prices whereas making certain each supply date is achieved.
Greycon Ltd, consultants in planning, scheduling, trimming and MES software program, proposed their opt-Studio and X-Trim options to Papresa to assist meet their targets. The trim optimisation device reduces waste and improves machine effectivity whereas reacting to buyer necessities by prioritising pressing orders with out lacking deadlines for different manufacturing throughput.
This is a robust mixture of instruments that automates manufacturing to optimise trim processes and consequently ship much-improved dispatch occasions. The resolution facilitates each day manufacturing planning whereas figuring out any conflicts in manufacturing capacities and capabilities concurrently offering the business and logistics division with details about manufacturing plans, order delays and any backlogs.
Papresa’s funding in opt-Studio and X-Trim means they now have entry to probably the most environment friendly planning instruments prematurely of the deliberate infrastructure improve, making certain the enterprise is well-positioned to maximise Quantum’s investments within the future of the mill. The undertaking was proposed with an aggressive timeline of 4 months, together with the programs stay integration with their present Navision set up. With that, Papresa might obtain an early ROI, and have already deliberate six days of trim sheets throughout two slitting machines. This couldn’t have been achieved with out wonderful synergies between the groups at Papresa and Greycon.
“opt-Studio has allowed us to remodel our manufacturing planning system, lowering the workload by automating the optimization of supplies, lowering product in course of, considerably lowering waste, and serving to enhance our competitiveness and earnings” states Miguel Ángel Sánchez García, Papresa CEO. “I extremely suggest its software as a robust device for productiveness. We are very pleased with the assist and professionalism all through the undertaking, which was delivered impeccably and throughout the time constraints that we set. We are wanting ahead to a fruitful partnership with Greycon as we proceed to improve our applied sciences.”