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Paper manufacturing: the use of bamboo to reduce the cost of raw materials

At the daybreak of paper manufacturing and earlier than the invention of the mechanical and chemical pulping processes in the nineteenth century, paper was produced utilizing fibers from quite a few materials, comparable to mulberry tree bark, rags, cotton, hemp and linen.

Nowadays, with the exclusion of secondary fibers, the paper manufacturing course of entails the use of a combination of two foremost varieties of fibers:

  • Softwood, or lengthy fiber
  • Hardwood, or quick fiber

Long fibers obtained from slow-growing conifers comparable to pine, are used to impart power to paper, whereas the quick fibers obtained from broad-leaved bushes comparable to birches, acacias or eucalyptus are answerable for the bulk and softness.

As regards the present pulp market, it’s dominated by few producers and the value of raw materials could be very unstable. This is a big danger issue for the profitability of paper mills which, mixed with the rising consideration in direction of the sustainability of manufacturing processes and sources used, leads producers to think about different raw materials.

Why Bamboo?

In this respect the most attention-grabbing non-wooden fiber is bamboo, a tropical herb recognized since historical occasions for a variety of makes use of, from cooking to constructing. In paper manufacturing, the value of bamboo pulp is in actual fact decrease than that of conventional fibers thanks to its peculiar traits:

  • Higher cellulose content material (up to 50%)
  • Faster development charge than wooden, which leads to an increased productiveness of arable land
  • Chemical composition that facilitate Kraft cooking course of
  • Possibility of getting used with out bleaching, thanks to its pure shade

In phrases of morphology, the traits of bamboo fibers can differ drastically relying on the species, displaying properties comparable to these from hardwood, softwood and even intermediate between the two. The size of the fiber varies from 1.5 to 4 mm, with a excessive length-to-diameter ratio, whereas the cell wall and the lumen are respectively thicker and smaller than the wooden fibers.

Due to its means to impart power and bulk to paper, bamboo pulp is a perfect candidate to substitute exhausting and gentle wooden pulp.

In an unrefined state bamboo can present better water absorbency and can be utilized to substitute SBHK pulp, reaching comparable softness. At increased refining ranges, on the different hand, bamboo pulps can each impart softness and power comparable to these obtained from NBSK pulps, and substitute softwood pulp to present comparable water absorption capability at a given power.

The majority of the paper mills that use bamboo produce the pulp and instantly feeds the machines with slush pulp: a really efficient approach to reduce power prices associated to drying whereas preserving the power of the fibers. However, this isn’t the solely possibility, as for individuals who can’t produce pulp it’s attainable to purchase pre-dryed pulp on the market.

A.CELLI PAPER & YIBIN PAPER INDUSTRY: CASE STUDY

Yibin Paper Industry Co. Ltd., based in 1944 and based mostly in Yibin, Sichuan, is the largest newsprint paper producer in western China, additionally lively in the manufacturing of packaging paper, paper bowls and cups destined to the meals market.

In latest years, Yibin Paper has absolutely relied on the area’s considerable bamboo sources by constructing an built-in bamboo pulp and paper mill to flip this raw materials right into a aggressive benefit, acquiring a win-win state of affairs between enterprise effectivity, farmers’ earnings, financial improvement and respect of the setting.

In 2017 Yibin Paper selected A.Celli for the provide of 5 iDEAL® crescent former tissue machines designed to obtain a complete capability of 130.000 tons per 12 months of 100% bamboo paper. As regards the technical particulars, two tissue machines had been outfitted with a 18’ Steel Yankee Dryer and three with the 16’ inches model, all with an online width at the pope reel of 2.800 mm and a design velocity of 1800m/min. Both configurations had been outfitted with 1220 mm suction press rolls and steam heated hoods, plus numerous ancillary methods.

The A.Celli iDEAL® options have since been used with nice satisfaction by Yibin Paper to produce facial and bathroom bamboo paper, each with tensile power and softness comparable to the premium tissue market requirements.


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